Production line for printed and die-cut corrugated packaging

This rotary die-cutter is modular, robust and features cutting-edge technology to ensure phenomenal flexographic print quality on your boxes. With the RD 115S you can opt for up to eight print units. The modular machine concept with servo direct drive technology allows print modules for inside and outside printing in one pass, extended print module frames for optimum drying capability, slotter module for creasing and slitting, and the RDM 115 Multistacker for automatic single or multi-out pile stacking on pallets or dunnage, as well as multi-out nicked logs for bundle breaking lines. Grow to meet your markets' needs.

Investing in the modular RD 115S will strengthen packaging producers’ ability to grow and adapt quickly to changing market needs. This advanced machine features pneumatic plate lock-up for on-the-run plate skewing for fine adjustment. This feature allows the operators to adjust the plate while running, without opening the die-cutter.

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  • Corrugated board – packaging industry
  • Production of a wide range of die-cut packaging with high-quality flexographic printing
  • SRP (shelf-ready packaging) through to tertiary packaging
  • Folding boxes, cartons, trays, POS & POP displays for any sectors: food and beverage, furniture components, consumer goods, shipping & e-commerce
  RD 115S Min. Max.
Machine speed* 1000 sheets/hour 12000 sheets/hour
Infeed length 450 mm 1540 mm (option for 3080 mm)
Infeed width 600 mm 2921 mm
Print length   1500 mm
Print width   2769 mm
Die-cut length   1500 mm
Die-cut width   2790 mm

* Up to 12,000 sheets/h with input length less than 1,400 mm. Up to 10,000 sheets/h with input length greater than 1,400 mm The actual machine speed depends on print and cutting lengths, the thickness of the print plate and whether the 'stretch and shrink' function is used. 

  • Introducing the modular machine concept, designed for printing, drying, and die-cutting with flexibility and quality in mind.
  • The machine is freely expandable to cater to different needs. It boasts a sturdy construction with cast components from KOLBUS, ensuring high performance and precision in continuous operation.
  • Additionally, the machine comes with a stretch and shrink function that enhances the quality of printing and die-cutting.
  • The ergonomically optimized operation is practical, clear, and easy to understand.

Development, design, and assembly in our factory in Rahden, Germany. We have over 120 years of experience designing and building specialized machines and production lines for industry. From components cast in the in-house foundry to original spare parts, KOLBUS delivers plant and machinery of outstanding quality.

Hycorr brand in the USA with 35 years experience is a KOLBUS America company since 2011 and we support component production, design, and development. Flexoprint rotary die-cutter fully re-engineered with state-of-the-art control system and high level of automation. The system is now fully metric and fitted with decentralized servo drive technology.

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